Machined Parts for Molded Inserts

Avanti Engineering has been in business since 1972 as a trusted industry leader in precision machined molded inserts. Avanti is a family owned business committed to producing high quality molded inserts machined to customer specifications. Molded inserts can be mass produced in quantities starting at 1,000 and are machined within tight tolerances across the entire production run. Machinists at Avanti Engineering have the experience and expert skills to manufacture molded inserts in a variety of materials. 

Molded Inserts can be produced using brass and steel. Steel is a challenging metal to machine from and to improve the machineability, 12L14 steel is used for molded inserts. This type of steel has lead added to produce parts with tight tolerances and a smooth finish for use with molded inserts. Brass is also commonly used for machining of molded inserts.  Brass is one of the easiest materials to machine and is an economical option for molded inserts. 

Brass Bushing Machined PartExamples of custome machined Molded Inserts:

  • Bushing
  • Insert
  • Retaining Ring

 

Equipment

Quality molded inserts are produced by experienced machinists who operate state of the art equipment. Avanti’s manufacturing facility is ISO 9001:2008 certified and adheres to quality control processes to ensure customer specifications are met. Our engineers have extensive knowledge of design solutions and work with our machinists to develop molded inserts cost effectively. 

The following equipment is used by Avanti’s machinists to produce molded inserts:

Davenport Department 

High volume production of 200,000 pieces minimum. Multi-spindle capability for overlapped operations including live tooling attachments for reduced operations.

Standard Round .875" 22.23 MM
Standard Hex .6875" 17.46 MM
Standard Square .562" 14.29 MM

New Britain/Acme Gridley 

Medium  to  higher  volume  production of 25,000 pieces minimum. Multi-spindle capability for overlapped operations including live tooling attachments for reduced  operations.

Standard Round  2.625" 66.675 MM
Standard Hex  2.250" 57.15 MM
Standard Square 1.844" 46.83 MM
 

 

Molded Inserts and Custom Machined Parts

Machining Capabilities
Automatic Bar Machining – capacity for parts from 1/16" to 2 5/8”
CNC Turning – CNC multi-axis machining centers for superior speed & flexibility
Custom Machining - expert machined components delivered on time
Multi Spindle Machining - Davenport, Euro turn, New Britain & Acme Gridley
Screw Machine Products – precision components from a broad variety of materials & Equipment
Swiss Machining – micro-parts to 1-1/4 round diameter providing speed, high capability including precision tolerances and specialized finishes
High Volume Machining – Specialized in machined parts exceeding 1,000 pieces up to millions of pieces for optimum efficiency
CNC Milling - Machining from bar stock, plate or block metal using up to 3 axis of motion
5 axis (11 axis) Machining – Multi Axis Multi spindle technology for completing complex parts efficiently in one operation. C=0 sampling plan & equipment versatility provide one stop shop capability for a variety of applications.
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ISO Certified, our quality is unsurpassed in the industry.

Glossary of Screw Machine Terms

Commonly used terms in the screw machine product industry.