Precision Machined Parts for Pneumatic Applications

Customers turn to Avanti Engineering for quality machined pneumatic parts.   Pneumatics is the use of pressurized air in a variety of applications such as air compressors, HVAC systems, air guns, and vacuum pumps.   Even with the diversity of pneumatic applications, Avanti’s skilled machinists have the expertise to produce custom pneumatic parts that meet customer specifications.   In addition to quality product, we also know how important high productivity and low inventory are to our customers.  Avanti is efficient at delivering just in time orders as well as high volume runs.

In the application of pneumatic parts, it’s important that components are made from metals able to withstand appropriate amounts of pressurized air.  Depending on the specific use of the pneumatic part, different metals can be used in the machining.   Avanti’s specialists use a variety of metals to machine custom pneumatic parts: 

  • Aluminum- Machined aluminum components are malleable, strong, and resistant to corrosion.
  • Brass- Parts machined from brass are cost effective, durable, and can withstand extreme temperatures.
  • Steel- Machining with steel produces strong parts that are resistant to corrosion and chemical damage.

 

Machined Pneumatic Air RegulatorExamples of machined pneumatic parts:

  • Gage Hose End
  • Poppet Screw
  • Single Rod Piston Head
  • Cylinder Cover
  • Rod Cover
  • Sealing Chuck Pin
  • Coupler Sleeve
  • Male Coupler Plug
  • Seat Barb
  • Coupler Pin

 

Equipment

Avanti Engineering’s skilled specialists operate many different pieces of equipment to custom machine pneumatic parts.  The 55,000 square foot facility and Avanti’s processes meet ISO 9001:2015 certification.   Avanti’s engineers have extensive knowledge of part design and will work with our machinists and customers to produce precision machined pneumatic parts.   

Equipment regularly used for the machining of pneumatic parts are: 

CNC Swiss Lathes 

Medium & higher volume complex dose tolerance Swiss components up to 11 axis Twin spindle Twin-turret & highly capable for complex Swiss production including reduced operations. Magazine bar feed capable. 

Standard Round 1.250" 32 MM
Standard Hex 1.062" 26.99 MM
Standard Square .875" 22.23 MM

Davenport Department 

High volume production of 200,000 pieces minimum. Multi-spindle capability for overlapped operations including live tooling attachments for reduced operations.

Standard Round .875" 22.23 MM
Standard Hex .6875" 17.46 MM
Standard Square .562" 14.29 MM

Brown & Sharpe 

Smaller to medium volume 10,000 pieces minimum, Single-spindle & servo- driven turret, Lipe automatic bar feeders for mild efficient long piece & shaft work.

Standard Round 1.500" 38.1 MM
Standard Hex  1.250" 31.75 MM
Standard Square 1.062" 26.99 MM

CNC Bar Lathes 

Medium & higher volume complex dose tolerance components Up to 11 axis Twin spindle Twin-turret, highly capable for complex production including reduced operations, Magazine bar feed capable.

Standard Round  2.625" 66.675 MM
Standard Hex 1.562" 39.7 MM
Standard Square    1.250" 32 MM
Chucking To 10" 254 MM

 

State of the Art Equipment for Precision Machining

Machining Capabilities
Automatic Bar Machining – capacity for parts from 1/16" to 2 5/8”
CNC Turning – CNC multi-axis machining centers for superior speed & flexibility
Custom Machining - expert machined components delivered on time
Multi Spindle Machining - Davenport, Euro turn, New Britain & Acme Gridley
Screw Machine Products – precision components from a broad variety of materials & Equipment
Swiss Machining – micro-parts to 1-1/4 round diameter providing speed, high capability including precision tolerances and specialized finishes
High Volume Machining – Specialized in machined parts exceeding 1,000 pieces up to millions of pieces for optimum efficiency
CNC Milling - Machining from bar stock, plate or block metal using up to 3 axis of motion
5 axis (11 axis) Machining – Multi Axis Multi spindle technology for completing complex parts efficiently in one operation. C=0 sampling plan & equipment versatility provide one stop shop capability for a variety of applications.
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Glossary of Screw Machine Terms

Commonly used terms in the screw machine product industry.